Stereomour II blowing fuse [resolved]

OK, now measure resistance between T41 and T42, and T44 and T45.
 
I am looking at one of your photos that shows the resistor connected from T27 to T30. In the manual it is attached to the lower terminal holes. In your picture it looks like it might be attached to the upper holes (difficult to tell) and the lead of the resistor connected to T30 might be touching a capacitor lead at T29 that it should not touch. This may all be wrong and it's all connected correctly, it's hard to tell from the angle of the shot.
 
Resistors are both lower.  There is just the reflection off the black wire from 29L to 41L going under the resistor.
 
One more thing - While doing the last resistance checks, I noticed that as I put pressure on the terminals with the leads, the terminal strip would move and as it did I would get 0.L reading then back to  dropping M ohm reading.  This would happen with pressure and movement of the terminal strip.
 
The measurements across 41 and 42 and across 44 and 45 should not go to zero. Sounds like something is shorting out as the strip is moving, and that could definitely take out a fuse. An very thorough visual inspection around that T strip seems like the next step.
 
Ok, it sounds like it might be time to reattach the rectifiers at 19 and the white wire at 20 and try it to see if the fuse holds.
 
OK, unplug amp. Clip black meter lead to 8U and remeasure resistance of T21 thru T35 and T41 thru T45, looking for discrepancies from the numbers in the manual.
 
Excellent! I think it's time to put it back together and check some voltages. Congratulations, I admire your sticking with it! Isn't it funny how it's always the last thing you try that solves the problem? How the heck does that work?
 
Voltages are on/within tolerances except:

T4 - 19 mv (fluctuated as high as 32.4 mv)
T7 - 244
T16 - 7.4 mv
T17 -  54.5 mv (fluctuated up and down like T4)
T29 - .9 mv

 
Those are all just fine.  Sounds like you need to hook that puppy up and listen! Well done!
 
It seems the stock 1.5A fast blow fuse was just a bit to quick to blow.  The 1.6A slow blow was enough to get past the initial current surge.  It just needed more slow and less blow.
 
We spec fuses with the idea that we want to avoid any damage due to the relatively high possibility (compared to a factory built product) that there might be an error in construction. Thus we spec them really close to the maximum startup current inrush. Sounds like what has happened in this case is that small batch variations in the charging current of the filter capacitors just stacks up such that the occasional amp needs a tiny bit higher rated fuse. I think this is the first time we have seen that with Stereomours. I do recall having a similar situation occur a few years ago some Crack amps, IIRC. Ofttimes that fuse blowing will just happen the first time, and after the caps have formed you can get away with the stock value. But for a .1 amp difference like we see here I wouldn't even worry about that, just leave that 1.6A slo-blo in there.
 
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