S.E.X. 3.0 Kit: Right headphone driver is significantly quieter [resolved]

Terminal 3's voltage didn't change with the white wire at terminal 10 of the corresponding output transformer being disconnected and terminal 17 is still reading 150+ volts AC.
 
Well I soldered the wire back at terminal 10 of the output transformer and I began testing terminals 11 and 25, I wasn't get much voltage out of either one and when I was testing 25 something in the amp suddenly started to make a slight popping sound and then there was smoke so I unplugged everything and turned it off. This doesn't seem like a good sign.
 
I now notice that the white wire going to the output transform that I just soldered again was in contact with the underside of the capacitor attached to terminals 35 and 36, could that have had anything to do with it?
 
When playing a 60hz tone through the amp with the source and potentiometer turned all the way up I got an initial reading of about 0.017 volts AC on terminal 11 but it then went down to about 0.03 and sometimes even 0 volts AC. Terminal 25 reads stable around 0.016 volts AC.
 
Is the lead of the cap attached to terminal 3 touching the bare shield wire under it?  That will suck out all your signal. 

What you need to be looking for is metal bits on components touching each other when those components don't go to the same terminal.  This could also be leads poking through a terminal strip and touching things they aren't supposed to.
 
Here are some pictures of side A.
 

Attachments

  • SideA1.jpg
    SideA1.jpg
    5.5 MB · Views: 17
  • SideA2.jpg
    SideA2.jpg
    5 MB · Views: 14
  • SideA3.jpg
    SideA3.jpg
    5 MB · Views: 13
5L needs more heat and more solder.

9L had leads that should be trimmed off.

10L needs more heat so the solder flows out.

11L needs more heat so the solder flows out.

10L had leads that need to be trimmed back.

The STP wiring that goes to the 12 pin socket needs to be as close to the chassis plate as possible.  I see one piece of it and it looks like the foil from the STP is touching the lead of the black Solen cap it's next to. Both of these wires are also installed over the 680 ohm resistor, which is incorrect.
 
I've now made all of those changes to my wiring and I rearranged the STP wires, both of them now go under the 680 ohm resistor. The foil from the STP wiring wasn't making any contact with the black Solen cap.
 
The left headphone driver is still much louder than the right although I do hear a significant hum in the right driver now which I think is new.
 
All the voltages are normal except for terminal 18 which is reading about 0.023 volts DC when I should be getting 0.
 
This is likely to be a solder joint issue or a component touching something it shouldn't be.  If you'd like to send it in for repair, you can contact Eileen at queen(at)bottlehead(dot)com regarding getting a repair box. 

Otherwise reflowing all the solder joints on the A side of the amp, moving the Solen cap up a bit so the body of the cap isn't touching anything, and ensuring that all your component leads are trimmed should get your amp into working order.
 
Back
Top