Bottlehead Crack - A Custom Headphone Amp!

Hi Gang,

I think I've got a handle on the sonics of this amp in its stock configuration, so on to the first modification...

Step 6 - Driver Tube C4S Loads:

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And let's not forget the obligatory Botlehead badge:

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I'll report back with the sonic differences after a few weeks...

Mike
 
Really looks great Mike,
I've been following along and will be putting a Crack/Speedball together soon. Your pictures are excellent and reveal a nice attention to detail. Looking forward to your further assessment.
regards, John
 
Mike,

Excellent work !  I particularly like the beveled skirt at the bottom of the base.  It is a distinctive touch.  It reminds me of the old Dual bases.  I still have one with a 1219 in it.
 
Amazing work. I really admire the neat wiring.

I was thinking of going with the Dale 3k ohm 13 w resistors but was wondering if I could use a MILLS-64545, 3k ohm 12w (1%) as a substitute?

Any thoughts?

I don't have the stock values in front of me at the moment.

Thanks again.
 
Hi Gang,

It's been a while since I've tinkered with this amp, I've been too busy enjoying it in its existing condition!
However, the modification bug finally got the best of me, and I decided to upgrade the output capacitors
and add a choke to the power supply.

I removed the last RC stage from the power supply filter.  In place of the resistor, I installed a Triad C-7X
choke.  This allowed me to use a smaller (physically larger!) cap in the last position.  I had a Solen 22uF
film cap in my parts box, so that's what I used.

The choke was mounted on some 1" tall nylon standoffs, and the Solen cap was mounted to an additional
terminal strip that I mounted near the output tube socket:

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A little bit of rewiring was necessary around the surrounding area, but nothing too difficult.

Now that the power supply was improved, I could turn my attention to the output caps...

;)
 
I decided to take a slightly different approach to mounting the giant Dayton output caps
in my amplifier.  I chose to attach four terminal posts to the underside of the chassis plate,
and run short wires back to the appropriate points in the circuit:

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These terminal posts would also serve to firmly mount the output caps without resorting to
tie wraps or any other means of attachment:

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Everything just barely fits inside the confines of my shorter base!

Sonically, the film caps add a bit of smoothness, and get rid of a bit of 'hash' in the highs.
I suspect the sound will improve with a bit of break in...

Mike
 
Good job on mounting the Daytons, having those physical connections to the chassis is important for good reliability.

Heck, it even looks like you have a little room left to add the Speedball down the road.

I also thought I'd mention that when I've used the PEC stereo pots, sometimes the tracking on the bottom range of the pot is a little off from channel to channel.  If you find yourself in this range a lot, you can add a 100k resistor in series between the center pin of your input RCA jacks and the potentiometer (with some heatshrink over to keep the clean look).

-PB
 
Inspiring build! I generally don't care what it looks like underneath, as performance is key. But this build is simply stunning.
 
Hi Mike, nice build. May I ask were you got those Terminal post. I bought a big bag of those same post years ago and wish I had bought more. they are very handy...John
 
Thanks NightFlight and John,

Sorry, but I can't recall where I got those posts John.
If I had to guess, it was either Mouser or Digikey...

Mike
 
Mikey said:
I removed the last RC stage from the power supply filter.  In place of the resistor, I installed a Triad C-7X choke.  This allowed me to use a smaller (physically larger!) cap in the last position.  I had a Solen 22uF film cap in my parts box, so that's what I used.

Expressing my ignorance here, but does the above mean that replacing the final resistor with a choke that I can substantially drop the capacitance needed for the final PS capacitor? Is it safe using a 22uF capacitor? I have a Triad choke en-route and was planning on using a 220uf / 250V Mundorf MCap, but the Crack will get crowded. If I can save some real estate by using a smaller cap(56uf to 100uf) it would definitely be helpful.
 
Gunter, that's the way I understand it.
A while back, PB posted about this modification to the power supply....that's where I got my information.
His post(s) should be in the archives if you want to dig for them.

Even with a 22uF cap as the final filter cap, the amplifier is as quite as a tomb...

Mike
 
A simulation of the PSU using Duncan Amps shows stock the Cracks ripple is around 1.5068m

With the C7 choke and keeping the stock capacitors this is reduced to 66.546u

A simulation with 10uf in place of the last 220uf with the choke fitted shows as 1.4929m closer to the original specification.

I don't know how low would be wise to go and how a lower value such as 10-20uf might effect the sonics perhaps someone else will chime in who is more knowledgeable  as I am really just pulling the figures of the psu program and suspect there might be a industry rule of thumb of some kind for correct ratio's.

From my own experiments I have run a Cack with choke and at different times  50uf, 100uf an 200uf capacitors fitted in the last spot there where subtle differences mostly bass impact seems to be a little punchier and more dynamic moving up from 50uf to 100uf and I could not with any certainty say this was again noticeable going from 100uf to 200uf.

It would be interesting to hear some thoughts from the resident gurus...

edit it would be interesting to try a higher quality lower value capacitor such as the a Mundorf supreme or Jantzen in place of a budget film.


 
Mikey, thanks for clarifying. I did a quick search, but will do a more thorough one later today...thanks for the feedback on the mod although my primary concern is more avoiding fireworks. I am hoping that having the proper voltage rating will avoid that.

The plus side of this is that, by using for example 47uf for the coupling caps and a 47uf for the last power supply cap, I can get a lot further with the real estate available in my Crack. I ordered some 100uf / 400V Jantzen Cross Caps and was quite surprised at just how much space they need. Not sure if I can fit those and the Speedball in the stock base.
 
JamieMcC, thanks for that. I have no idea how to model a PSU so this is much appreciated. I was thinking of using a 47uf as size-wise they are pretty small, but might bump it up to 100uf. That would still be significantly smaller than having a 220uf film cap in there.

 
Gunter,

Take a look at this post by Paul Joppa mentioning that the last capacitor in the power supply is also in the output current loop.

http://bottlehead.com/smf/index.php?topic=3498.msg30955#msg30955

That may help you make a decision on what value to use as a replacement for the power supply's last capacitor.

Richard
 
Mike - Apologies for having this discussion on your gallery thread.

Richard - Thanks, that was helpful. So, I will use 47uFs on the output caps since I won't really lose much low-end, and use 100uF on the last PS cap in order to have at least double the capacitance over the output caps.
 
richmi said:
Gunter,

Take a look at this post by Paul Joppa mentioning that the last capacitor in the power supply is also in the output current loop.

http://bottlehead.com/smf/index.php?topic=3498.msg30955#msg30955

That may help you make a decision on what value to use as a replacement for the power supply's last capacitor.

Richard

That post led me to purchase a 100uf obbligato PSU film cap as the replacement to the last electrolytic in the ps.
 
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